ROI Tool

AGV ROI Calculator

Calculate the payback period of AGV automation in 60 seconds — based on real-world implementations, no commitment required.

Calculate your ROI · Based on 10+ recent projects · Free engineer validation

Calculate ROI Potential

Start the Calculator

Enter your operational data to see your savings potential.

Indicative Payback Period
-- Year
Indicative annual savings
approx. --
Broad estimate · exact figures after consultation

Want exact certainty?

This is an indicative estimate. Our engineers are happy to calculate the exact ROI for your floorplan — free of charge.

Validate your result

Let an engineer take a closer look. How would you like to receive the report?

Excel Report
Video Call
10+
Recent AGV projects as data basis
Free
Validation scan by engineer
12 minutes
Charging time via opportunity charging
Since 2012
AGV automation across Europe
Case Studies

These clients started with a calculation

Just like you, they began with the question: "What's the return?" Discover how AGV automation worked in their specific situation.

Production
Summa

Autonomous transport between the production and shipping departments, with manual coupling and decoupling at fixed positions. Two gates along the route open and close automatically. After each shift the AGV returns to its charging station, operating safely in a mixed environment alongside personnel and other vehicles.

Industrial Gases
Air Products

Pilot project deploying AGVs for the safe transport of pallets of gas cylinders, primarily outdoors and in all weather conditions. Following a successful proof of concept, the AGVs were permanently integrated into operations. No major infrastructure changes were required; the solution was refined through close collaboration based on pilot feedback.

Steel Production
Aperam Stainless

Titan Heavy AGV automates the transport of steel products within a complex production environment. Moves safely alongside personnel and other transport systems, adapting routes flexibly to the production schedule.

Manufacturing
McBride

Taurus AGV automates internal logistics in the blow moulding department across multiple machines and collection points. Efficient and safe, while the production process remains fully uninterrupted.

R&D / Research
Flanders Make

Taurus AGV with EasyPilot software performs autonomous transports in an industrial research environment. Seamless transition between indoor (reflector-based) and outdoor (GPS) navigation, with obstacle detection and precise path tracking.

Transparency

How Does the ROI Calculation Work?

The calculator combines four steps based on your inputs. Below you'll find the exact assumptions — so you know precisely what you're looking at.

Step 01
Labour Costs
FTE × annual salary × 1.20 (employer costs) × shift factor
Step 02
Total Savings
Labour costs + annual damage and inefficiency costs
Step 03
Investment & Depreciation
Hardware + software + commissioning, depreciated linearly over 5 years
Step 04
Net Payback
Investment ÷ net cash flow after 34% corporation tax
Employer Costs
+20% on annual salary
Includes National Insurance contributions, employer pension and other on-costs.
Depreciation
Linear over 5 years
Based on standard accounting depreciation for industrial equipment in the UK.
Tax Effect
34% corporation tax
Net cash flow after tax: (savings − depreciation) × 0.66 + depreciation.
AGV Investment
€114,000 per unit
Representative cost for a standard Movanis AGV configuration (hardware + software + commissioning).

This is an indicative model. Infrastructure costs (floor marking, Wi-Fi upgrade), complex ERP/WMS integrations and staff training are not included. Sectors with higher labour costs or multiple shifts typically perform more favourably in the analysis. Request a free engineer validation for a precise report tailored to your floorplan.

FAQ

Frequently Asked Questions

Everything you need to know about the calculator and AGV automation.

The calculator is based on 10+ recent Movanis implementations. The assumptions (labour costs, depreciation, taxation) are fully documented and transparent. For an accurate result we offer a free validation by one of our engineers.

The calculator provides an indicative insight based on your operational data. Operations running multiple shifts with higher labour costs (pharma, cleanroom, chemical) typically show a more favourable potential. For a reliable analysis tailored to your site, we recommend requesting a free engineer validation.

The calculator is intentionally conservative. Not included: infrastructure changes (floor levelling, Wi-Fi upgrade, charge point installation), complex WMS/ERP integration, staff training and any building alterations. These costs vary significantly by site and are best estimated following an on-site visit from an engineer.

Payback period = the number of years until the investment is fully recovered. ROI % = the annual return on the investment. Example: investment €250k, annual savings €190k → payback approx. 1.3 years, year-1 ROI approx. 76%. The calculator shows the indicative payback period; the ROI percentage follows automatically.

Yes. With an AGV Custom retrofit we automate existing STILL forklifts. Because the mechanical chassis is reused, the initial investment drops significantly. The payback period improves considerably compared to the standard indication in the calculator.

LTO batteries charge in 12 minutes via opportunity charging, eliminating the need for battery changes. This contributes to a high operational uptime of approximately 90%. The long-term advantage depends on the specific deployment and environment — an engineer can calculate this concretely for your situation.

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